Tube bending is a pivotal metal fabrication process designed to impart curved or angled shapes to pipes or tubes, catering to specific requirements and applications. In this procedure, tube stock is introduced into a bending machine, where mechanical forces exert pressure, compelling the tube to conform to predetermined shapes by interacting with dies and rollers.
As a dedicated tube bending manufacturer, TZR offers an extensive array of tailored tube bending services. Whether you require standard rotary draw tube bending or compression tube bending, TZR provides various techniques to fulfill your tube fabrication needs and cut your tube bending cost. Our tube bending services encompass a variety of materials, including stainless steel, aluminum, brass, copper, and more.
Additionally, we offer laser tube cutting solutions for components featuring cut details like holes and slots.
Roll tube bending is a method of shaping tubes or pipes that involves running them between three rollers. This approach gradually bends the tube into a curve, allowing for the production of wide-radius bends. It is frequently used for bigger tubing and provides a versatile alternative for generating smooth and precise bends in a variety of applications.
Rotary draw tube bending is a method of shaping tubes or pipes by utilizing a rotary draw machine to pull them around a die. This method is well-known for achieving precise and tight-radius bends, making it excellent for applications requiring precision and detailed bending standards.
Compression bending is a type of tube bending that involves applying force to a tube in order to compress and bend it around a die. This technique is widely used to make large-radius bends in tubing. While it is capable of producing wide curves, it may cause some ovalization of the tube during the bending process.
TZR uses the latest tube bending technology to efficiently and accurately bend different metals.
Our expert fabricators pick the right materials and methods for your product. This speeds up production and reduces waste.
Our skilled welders have the know-how to work with many industrial equipment and materials.
TZR has the best bending equipment and mechanical arms. This cuts down on waste and boosts productivity.
TZR’s strict quality checks ensure our metal products meet your high standards. These checks follow international standards on bent metal parts’ accuracy and durability.
TZR offers tailored tube bending solutions for various customer needs and applications. Our expertise lets you complete any project.
Utilizing advanced CNC machinery and tooling for pipe and tube bending, we can efficiently manage various projects, offering flexibility in bending capacities ranging from 1/2″ O.D. to 6″ O.D. To have your project assessed, kindly provide us with dimensional drawings and project specifications.
Benefits
It’s essential to distinguish between piping and tubing, each requiring specific tooling for effective bending. Tubing is measured by wall thickness, while pipes follow schedules. TZR offers tube bending for various metal materials, such as steel, stainless steel, aluminum, brass, copper, and titanium.
Material
Round Tube
Pipe
Rectangular Tube
Square Tube
As a trustworthy tube bending manufacturer, we keep optimizing our tube bending facilities. Equipped with cutting-edge CNC pipe and tube bending machinery, along with robotic bending arms, we possess the capability to manage a variety of projects with different requirements. Our flexibility extends to pipe and tube bending, ranging from 1/2″ O.D. to 6″ O.D.
We offer many finishing options for tube bending. These include smooth polishing, protective powder coating, and anodizing for corrosion resistance. Painting, plating, brushing, passivation, and clear coating are also available.
Our focus on both aesthetics and functionality ensures that we can meet the needs of any project or business requirement.
Creates a smooth, reflective surface, improving aesthetics.
Provides a durable and protective finish in a variety of colors.
Suitable for aluminum tubes, it enhances corrosion resistance and provides a decorative finish.
Offers a customizable finish to match specific design requirements.
Provides a protective metal coating for enhanced corrosion resistance and appearance.
Creates a textured finish, hiding surface imperfections and adding a unique look.
Our industrial sheet metal fabrication services provide parts made directly from the customer’s 3D CAD model, reducing the likelihood of errors. Proprietary software automates toolpath generation to decrease manufacturing times and reduce costs.
An NDA is not necessary to do business with TZR sheetmetal. When uploading your CAD model to our site, we employ state-of-the-art encryption and anything you upload is protected by confidentiality obligations. For more information, please contact our sales department.
We serve a variety of industries including medical device, automotive, lighting, aerospace, technology, consumer product, and electronics.
We currently have 4 sets laser machine 10 sets bending machine 10 sets drilling machine 2 sets robot bending machine and professional powder coating line With our long history of growth, this number is always changing.
To get a quote for all of our services, simply upload a 3D CAD model on our site. You’ll get an interactive quote within hours with free design feedback. If there are problem areas in the submitted design, our quoting engine provides detailed information on the potential manufacturing issues and suggests possible solutions.
You can get a quotation with 24 hours.
We can accept native SolidWorks (.sldprt) or ProE (.prt) files as well as solid 3D CAD models from other CAD systems output in IGES (.igs), STEP (.stp), ACIS (.sat) or Parasolid (.x_t or .x_b) format. We can also accept .stl files. Two-dimensional (2D) drawings are not accepted.
Yes, we can offer the design service.If you need assistant creating of your idea. Please send email to us and our sales and designers will contact you
Within 2 hours.
Enhanced finishing options and secondary processes are available for sheet metal processes.
We offer FAIs report to you by email.
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Upon receiving the designs, our team of professional consultants will collaborate with you to work on your project.
We will perform a DFM analysis on your design and aim to provide a quote within 2 hours.
Rapid manufacturing will expedite the production of your products, with turnaround times as short as 7 days.
From painting and anodizing to electroplating and more, we have a complete selection of surface finishes, all done in-house.
Strong partnerships with dependable logistics companies ensure your order gets delivered safely and on time.
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