Metal Chassis

Custom Metal Chassis Built for Reliable Assembly

TZR manufactures build-to-print metal chassis for electronics, industrial equipment, automation systems, power products, and other OEM applications.

From laser cutting and bending to finishing, hardware installation, inspection, and assembly, your chassis can be managed through one manufacturing source.

DFM support before production
Prototype, low-volume, and repeat manufacturing
Integrated fabrication, finishing, and assembly
Inspection based on critical drawing requirements
Make Every Mounting Point Work Together

Make Every Mounting Point, Opening, and Panel Work Together

A metal chassis must keep boards, power supplies, fans, connectors, covers, and mating parts in the correct relationship. Small errors can block ports, create uneven gaps, or cause assembly rework.

Critical Relationships We Review

Board, rail, standoff, and hardware locations
Connector, display, switch, and ventilation openings
Bend relationships, panel gaps, and mating features
Cable paths, tool access, service access, and airflow
Cosmetic surfaces, masking, and protected areas

Send the assembly model or component layout when possible. Extra context helps reveal fit risks before material is cut.

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Match the Chassis Material to Its Load and Environment

Material selection affects weight, stiffness, corrosion resistance, appearance, and cost.

TZR works with aluminum, stainless steel, carbon steel, and galvanized steel.

Aluminum Chassis

Aluminum

Lower weight and natural corrosion resistance for electronic and portable equipment.

Stainless Steel Chassis

Stainless Steel

Durability for wet, corrosive, or frequently cleaned environments.

Carbon Steel Chassis

Carbon Steel

Practical strength, weldability, and cost control for industrial chassis.

Galvanized Steel Chassis

Galvanized Steel

Added corrosion protection for internal frames and covered assemblies.

Finish Details to
Confirm

Powder coating, anodizing, plating, passivation, brushing, polishing, bead blasting, or painting
Color, texture, cosmetic zones, grounding points, masking, and protected contact surfaces
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Confirming these details before production helps prevent coating-related assembly problems.

Reduce Supplier Handoffs from Flat Sheet to Finished Chassis

A custom chassis moves through several linked operations. TZR manages the connected production stages through one workflow, making dimensional issues and surface damage easier to control.

Fabrication - Cut and Form
FABRICATION

Cut and Form

Laser cutting or turret punching creates profiles and openings. CNC bending forms panels, flanges, brackets, and chassis bodies.

Joining - Join and Install
JOINING

Join and Install

The welding process is selected for the joint and distortion risk. PEM hardware, rivets, hinges, and studs are installed at the required stage.

Completion - Finish and Assemble
COMPLETION

Finish and Assemble

Parts are deburred, surface treated, inspected, and mechanically assembled. Machined mounting parts can be included when required.

One team supports technical questions, production updates, inspection scope, packaging, and shipment planning.

Find Cost and Assembly Risks Before the First Production Run

TZR reviews the design before production to reduce quotation changes, trial-and-error, and avoidable assembly problems.

Find Cost and Assembly Risks Before Production

Bend Geometry

Material thickness, bend radii, short flanges, and bend reliefs

Hole & Hardware Clearance

Hole-to-bend distance, PEM access, and fastener space

Welding & Assembly Access

Joint access, tool paths, and distortion risks

Tolerance Stack-Up

Control the dimensions that decide final fit

Finishing & Masking

Coating buildup, cosmetic zones, and protected contacts

Revision Control

Drawing numbers, revision levels, approved samples, and project requirements

Turn Open Questions into a Clear Production Plan

Inspect the Features That Decide Whether the Chassis Works

Not every dimension carries the same risk. TZR focuses inspection on the features that control fit, function, and appearance.

Inspect the Features That Decide Whether the Chassis Works

Overall Geometry

Overall size, bend angles, and panel flatness

Mounting Features

Hole patterns, mounting locations, and mating dimensions

Threads & Hardware

Threads, inserted hardware, and assembly access

Welded Frames

Frame alignment and distortion

Finish Quality

Coating, color, texture, and cosmetic surfaces

Incoming Material
First Article
In-Process
Final Inspection

Dimensional reports and required certificates can be agreed during the RFQ stage.

Approve Fit and Finish Before Releasing Larger Orders

Use prototype and low-volume builds to verify assembly, finish, and packaging before repeat production.

Approve Fit and Finish Before Releasing Larger Orders

Prototype Build

Confirm fit, access, airflow, and finish

Evaluate & Test

Collect assembly and packaging feedback

Approve Revision

Lock the drawing, sample, finish, and hardware

Repeat Production

Use the approved requirements for future orders

Plan Around Actual Demand

Share prototype quantity, annual usage, schedule, and forecast.

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